Our practice > Vehicle Fire and Fuel System Recalls

Safety defects can be very dangerous to consumers and their families. That is why the U.S. National Highway Traffic Safety Administration (NHTSA) imposes requirements upon car companies and other product manufacturers to reveal at least some defects, and to recall and repair the affected vehicles. However, it is important to note that many defects are never subject to a recall, requiring the consumer to fight for justice in a court of law. Whether your vehicle was recalled or not, please feel free to contact us if you have a question about a defect in your car, van, SUV or truck.

Below is a brief summary of selected recalls relating to vehicle fire, gas tank, and fuel system defects:

Ford is recalling 244,530 model year 2001-2002 Ford Escape vehicles manufactured from October 22, 1999, through July 19, 2002, equipped with a brake master cylinder reservoir cap that could leak brake fluid. If brake fluid leaks from the cap, it could come in contact with the antilock brake system (ABS) module wiring harness connector. Corrosion can develop in the electrical connector leading to melting, smoke or a fire. Dealers will replace the brake master cylinder reservoir cap and the ABS electrical system will be modified. Ford expects to notify owners starting the week of January 23, 2012. Due to a parts delay, however, the remedy may not be available at that time. If parts are not available, Ford will instruct owners to park their vehicles outside until such time as parts become available. 12V-005. The National Highway Traffic Safety Administration had previously opened an Engineering Analysis relating to this recall. In letters dated March 30, 2007, Ford Motor Company (Ford) and Mazda North American operations (Mazda) notified the agency that they will conduct recalls 07V-156 and 07V-157, respectively, to remedy a safety defect that may result in fire in a wiring connector used in certain model year (MY) 2001-2004 Ford Escape and Mazda Tribute vehicles equipped with ABS. The recall campaign prescribes an inspection of the subject components, which shall be repaired or replaced only if necessary. If the subject vehicle passes the visual inspection then the recall instructs the technician to apply electrical grease (Ford part number XG-12) to the ABS module connector and verify system operation. To date, approximately 388,500 subject vehicles (71.7% of the total recall population) have been serviced under the recall campaign, the vast majority of which (373,985) passed the visual inspection and received only the electrical grease applied to the ABS module connector. The agency is aware of at least 86 unique subject vehicles that have reportedly experienced non-crash fire incidents originating in the engine compartment at or near the ABS control module some time after the vehicle was serviced under the subject recall. The manufacturer has provided some information that indicates certain vehicles were improperly serviced under the subject recall as evidenced by the factory wire tie-wrap not being removed from the wiring harness (which indicates a proper inspection could not have been performed) and by incorrect grease being applied, incorrect amounts of grease, and even instances where no grease was applied to the ABS module connector. Also, there remain some questions regarding the severity of the reported fire incidents. The manufacturer contends that most reported fires were actually non-fire thermal events with damage limited to the subject components and that most vehicles are repaired and returned to service. However, the trend appears to be ongoing with 5 reported incidents having occurred in the past 6 months. Accordingly, this engineering analysis has been opened to further assess the effectiveness of the recall remedy. EA10-002.

Ford is recalling 17 replacement fuel tanks that could be installed into model year 2004 through 2008 Ford E-150, Ford E-250, and Ford E-350 vans and wagons. The affected fuel tanks have an extra OBDII sensor hole on the top of the tank that may not be properly sealed and may leak fuel. Aa fuel leak in the presence of an ignition source may result in a fire. The safety recall is expected to begin on or about November 28, 2011. 11E-047.

Rolls-Royce is recalling 589 model year 2010 Rolls Royce Ghost vehicles manufactured from September 2009 through September 2010, equipped with turbocharged engines, because the circuit board for the electric auxiliary water pump can overheat. This could lead to a smoldering of the pump or an engine compartment or vehicle fire. The safety recall is expected to begin during November 2011. 11V-522.

Lotus is recalling 5,037 model year 2005-2006 Lotus Elise and Lotus Exige vehicles manufactured from June 1, 2004 through November 30, 2006. The oil cooler line may become detached from its fitting. A detached oil line could spray oil on a tire, increasing the risk of a crash, or it could spray oil throughout the engine compartment increasing the risk of a fire. Consumers state that while driving smoke would appear in the interior of the vehicle, or an oil leak would become otherwise apparent. On further examination the consumer discovered an oil cooler line had failed, causing oil to spray within the engine compartment area and/or near one of the wheel or brake assemblies. One report alleges an engine compartment fire, while others allege a vehicle control concern due to oil leakage on a tire.  11V-510 and PE11-022.

Volkswagen (VW) is recalling 168,275 model 2009-2012 Volkswagen (VW) Jetta and Volkswagen (VW) Jetta Sportwagen vehicles manufactured from May 2008 through September 2011, model year 2010-2012 Volkswagen Golf vehicles manufactured from May 2009 through September 2011, and model year 2010-2012 Audi A3 vehicles manufactured from September 2009 through September 2011, that are equipped with a 2.0L TDI common rail diesel engine/clean diesel engine. The fuel injection pulses could coincide with the natural frequency of the injector line #2, in specific load and rpm conditions. This resonance creates additional stress in the fuel line. Due to the resonance condition, injector line number 2 could develop small cracks which could lead to fuel leakage. Leaking fuel in the presence of an ignition source may lead to a fire. The safety recall is expected to begin during November 2011. 11V-490.

Curt Manufacturing is recalling 2,398 tow package wiring harnesses, part number 56024, that connect tow vehicle lighting circuits to trailer lighting circuits sold for use on certain model year 2009 through 2011 Hyundai Veracruz and Kia Sorento vehicles. The units are not water-tight and moisture can seep into the converter module and defeat the module's internal circuit protection. Without the circuit protection, the module can overheat possibly resulting in a fire. The safety recall is expected to begin during October 2011. 11E-041.

Honda is recalling 80,111 model year 2006 Honda CR-V passenger cars manufactured from October 3, 2005 through July 21, 2006. The driver-side power window switch may fail or melt. If the switch fails, the power windows may become inoperative, preventing them from being rolled up or down. If the switch melts, it will produce smoke and a fire could occur. The safety recall is expected to begin on or about September 27, 2011. 11V-456.

BMW is recalling 2,120 model year 2009 BMW X5 X-drive 35d vehicles equipped with a diesel engine and manufactured from October 1, 2008, through June 12, 2009. The fuel filter heater, which is used for warming up the diesel fuel during vehicle operation at low outside temperatures, could experience an electrical overload condition and become permanently activated. The fuel filter heater could remain activated even when the ignition is off and lead to a dead battery. The unit could also overheat, possibly leading to a vehicle fire. The safety recall is expected to begin during October 2011. 11V-441.

General Motors (GM) is recalling 10,344 model year 2012 Chevrolet Impala vehicles manufactured from April 19, 2011, through July 29, 2011. The upper power steering hose may have been misrouted so that it can come in close proximity to and/or contact the catalytic converter. With the engine on, heat from the catalytic converter may melt the power steering hose. Power steering fluid could flow onto the catalytic converter, and an engine compartment fire could occur. The safety recall is expected to begin on or before August 12, 2011. 11V-398.

Volkswagen (VW) / Audi is recalling 920 model year 2011-2012 Audi R8 Spyder vehicles manufactured from May 18, 2010, through June 22, 2011. The fuel supply line may contact and rub against the heat shield in the engine compartment. This could lead to a small fuel leak. A fuel leak in the presence of an ignition source could lead to a vehicle fire. The safety recall is expected to begin on or about August 22, 2011. 11V-390.

Ford is recalling 1,100,000 certain 1997 through 2003 model year Ford F-150, 2004 model year Ford F-150 Heritage, 1997 through 1999 model year Ford F-250 vehicles less than 8,500 lbs. Gross Vehicle Weight Rating (GVWR), and 2002 and 2003 Lincoln Blackwater vehicles manufactured from June 20, 1995, through August 4, 2004, originally sold, or currently registered in, Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin, and the District of Columbia. Prolonged exposure to road de-icing chemicals may cause severe corrosion of the fuel tank straps which secure the tank to the vehicle. As a result of the corrosion, one or both straps may fail allowing the fuel lines to separate from the tank, or in some cases, causing the tank to contact the ground. Either scenario may result in a fuel leak presenting a fire hazard. The safety recall is expected to begin on or about September 12, 2011. 11V-385.  EA11-006.

Honda is recalling 1,156 model year 2012 Honda Civic 2-door and 4-door vehicles manufactured from April 21, 2011, through May 2, 2011. There is a possibility that an o-ring, which seals a connection in the fuel feed line, is misaligned. If the o-ring is misaligned, a small fuel leak may occur. Fuel leakage, in the presence of an ignition source, could result in a fire. The safety recall is expected to begin on or before May 27, 2011. 11V-288.

Kia is recalling 58,322 model year 2004-2007 Kia Spectra LD vehicles manufactured from November 7, 2003, through March 6, 2007, originally sold, or currently registered in, Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin, and the District of Columbia. There is a possibility that corrosion of the fuel tank straps which hold the tank may occur as a result of prolonged exposure to road salt. As a result of the corrosion, one or both straps may separate, allowing the fuel tank to contact the ground and possibly disrupt the integrity of the tank. The fuel tank can fall from the vehicle and strike the ground which could cause a fuel leak. Leaking fuel can create a fire hazard. The safety recall is expected to begin during June 2011. 11V-256.

Mazda is recalling 52,000 model year 2009-2010 Mazda6 vehicles manufactured from April 8, 2008, through February 8, 2010. A certain type of spider may weave a web in the evaporative canister vent line and this may cause a restriction in the line. If this occurs, the fuel tank pressure may become excessively negative when the emission control system works to purge the vapors from the canister. As the canister is purged repeatedly during normal operation, the stress on the fuel tank may eventually result in a crack, potentially leading to fuel leakage and an increased risk of fire. The safety recall is expected to begin on or before March 25, 2011. 11V-134.

Hyundai-Kia is recalling 35,185 model year 2010 Kia Soul and model year 2011 Kia Sorento vehicles manufactured from September 7, 2009 through July 30, 2010. A limited number of wiring harnesses supplied by JCI and used for the lighting in the Kia Soul vehicle's advanced lighting speakers, located in the front door trim panels, and the Kia Sorento vehicle's interior accent illumination, located in the front and rear door trim panels, may have been improperly soldered. When the lights are illuminated under certain conditions, an electrical short may occur that can result in a fire. The safety recall is expected to begin during September 2010. 10V-388.

Sprinter is recalling 2,589 model year 2009 and 2010 vehicles manufactured from November 2009 through March 2010 and sold under the Mercedes-Benz, Freightliner, and Dodge brand names. The spring plate which attaches the oil filler neck to the cylinder-head cover may crack. A crack in the spring plate may result in engine oil leaking into the engine compartment from the oil filler neck, possibly resulting in an engine compartment fire. The safety recall is expected to begin during September 2010. 10V-294.

Toyota is recalling 17,000 model year 2010 Lexus HS250h vehicles for failing to comply with the requirements of Federal Motor Vehicle Safety Standard No. 301, "Fuel System Integrity." When a vehicle is rotated on its longitudinal axis to each successive increment of 90 degrees following an impact crash test conducted under s6.2, fuel spillage shall not exceed the limits of s5.6. Following a rear impact crash test performed under s6.2(b), when the vehicle was rotated, the amount of fuel spillage exceeded the limits of s5.6. Fuel leakage, in the presence of an ignition source, could result in a fire. 10V-285.

BMW is recalling certain model year 2008-2011 BMW 1-series vehicles. In a crash of sufficient severity, deployment of the seat belt front pre-tensioner and load-limiter occurs. The insulation around the pre-tensioner could ignite. As of this posting, BMW has not yet provided a remedy or an owner notification schedule for this recall. 10V-254.

Volkswagen (VW) is recalling 15,902 model year 2009 VW Routan vehicles manufactured from June 2008 through July 2009. These vehicles may have been built with an improperly routed wire harness that may have a condition where the lower sliding door hinge bracket can make contact and wear through the wire insulation. Contact with a 12V power feed circuit within the harness may cause a high resistive short circuit within the latch mechanism located inside of the sliding door. This could result in an overheated latch and a fire within the rear sliding door could occur. The safety recall is expected to begin during June 2010.10V-252.

General Motors (GM) is recalling 1,365,070 model year 2006-2009 Buick Lucerne, Cadillac DTS, Hummer H2; Model Year 2008-2009 Buick Enclave, Cadillac CTS; Model Year 2007-2009 Cadillac Escalade, Cadillac Escalade ESV, Cadillac Escalade EXT, Chevrolet Avalanche, Chevrolet Silverado, Chevrolet Suburban, Chevrolet Tahoe, GMC Acadia, GMC Sierra, GMC Yukon, GMC Yukon XL, Saturn Outlook; and model year 2009 Chevrolet Traverse vehicles equipped with a Heated Washer Fluid System (hwfs). A recall was implemented in 2008 to add a fuse to the control circuit harness to address the potential consequences of a Printed Circuit Board (PCB) electrical short. However, there have been new reports of thermal incidents on HWFS modules after this improvement was installed. These incidents resulted from a new failure mode attributed to the device's thermal protection feature. The significance varies from minor distortion to considerable melting of the plastic around the HWFS fluid chamber. It is possible for the heated washer module to ignite and a fire may occur. The safety recall is expected to begin on or before June 11, 2010. 10V-240.

Subaru is recalling 29,443 model year 2010 Subaru Outback and Subaru Legacy passenger vehicles manufactured from July 31 through December 1, 2009. A crack or split can occur in the CVT cooler hose resulting in a fluid leak. The safety recall is expected to begin on or about May 21, 2010. 10V-196.

Volvo is recalling 2,494 model year 2010 Volvo XC90 vehicles. A leak may develop in the fuel line between the line and a connector. Fuel odor may be detected. A fuel leak in the presence of an ignition source can lead to a fire at the right front wheel. The recall is expected to begin during May 2010. 10V-147.

Mitsubishi is recalling 2,307 model year 2010 Mitsubishi Galant vehicles. The automatic transmission oil cooler pipe assembly on some vehicles may have insufficient plating to prevent corrosion. If the pipe should develop a hole due to corrosion, automatic transmission fluid leakage may occur. ATF in the presence of an ignition source may result in a potential fire hazard. The safety recall is expected to begin during March 2010. 10V-066.

Mitsubishi is recalling 56,113 model year 2004 Mitsubishi Endeavor vehicles originally sold in or currently registered in the states of Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, Wisconsin, and Washington D.C. Cold states include North Dakota, South Dakota, Nebraska, Kansas, Oklahoma, Colorado, Wyoming, Montana, Idaho, Washington, Oregon, and Utah. Adjoining states include Arkansas, Tennessee, and North Carolina. In severe corrosive environments where road salts are frequently used in winter vehicles may be exposed to road debris (mud) mixed with road salt. This material can become trapped between a reinforcing bracket and the fuel filler pipe, potentially causing corrosion. Over time, corrosion could create a leak in the fuel filler pipe that could result in a fuel leakage when fueling the vehicle. Fuel leakage, in the presence of an ignition source, could result in a fire. The safety recall is expected to begin on or before July 5, 2010. 10V-065.

Mazda is recalling 12,300 model year 2010 Mazda CX-9 vehicles equipped with electrically heated front seats. There is a possibility under extremely cold conditions for the seat heater control circuit to overheat and fail due to insufficient electrical grounding. This may cause burn damage of the seat cushion surface, or a risk of smoke/fire. The safety recall is expected to begin on or before March 9, 2010. 10V-051.

Honda is recalling 141,000 model year 2007-2008 Honda Fit vehicles. Under severe condition, water may enter the driver's window and reach the master power window switch. If the master power window switch is damaged as a result of the water intrusion, overheating and failure of the switch may result. An overheated switch can cause smoke, melting and fire. 10V-033.

Honda is recalling 7,600 model year 2006-2007 Honda Ridgeline vehicles manufactured between January 17, 2005, and June 7, 2006. A wiring harness connector for the heating, ventilation and air conditioning (HVAC) blower motor located under the passenger's side of the instrument panel may be accessible to kicking by the front seat passenger's feet. If this occurs, the connector terminal may overheat, and this may cause the wire insulation to melt or the wiring connector to melt. Should the wiring insulation melt and the exposed wires contact each other, it will result in a short circuit and a fire could occur. The safety recall is expected to begin during February 2010. 10V-001.

Volvo is recalling 136,100 model year 2001-2005 Volvo S80, model year 2001-2004 Volvo V70, Volvo S60, Volvo XC70 and model year 2003-2005 Volvo XC90 vehicles sold in or registered in the states of Alabama, Arizona, Arkansas, California, Florida, Georgia, Hawaii, Kentucky, Louisiana, Mississippi, Nevada, New Mexico, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Utah, Virginia and the U.S. territories. When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange. If the condition occurs, vehicle owners may notice a fuel smell and/or fuel leak which, in the presence of an ignition source, could result in a fire. The safety recall is expected to begin during January 2010. 09V-483.

Subaru is recalling 5,724 model year 2002-2003 Subaru Impreza WRX vehicles originally sold in or currently registered in the states of South Dakota, Nebraska, North Dakota, Minnesota, Idaho, Iowa, Montana, Colorado, Wisconsin, New York, Wyoming, Michigan, Arkansas, New Hampshire, Vermont, and Maine. During cold starts, typically under extremely cold temperatures, fuel leaks in the fuel delivery line could occur where the line connects with a rubber hose. Fuel leaks, in the presence of an ignition source, could result in a fire. The recall is expected to begin during January 2010. 09V-468.

Ford is recalling 4.5 million 1995-2003 Ford Windstar, 2000-2003 Ford Excursion, 1993-1997 Ford F-series Super Duty, 1999-2003 Ford F-series Super Duty, 1992-2003 Ford Econoline, 1995-2002 Ford Explorer and Mercury Mountaineer, 1995-1997 Ford Ranger, 2001-2003 Ford Ranger, and 1994 Ford F-53 vehicles equipped with the Texas Instruments Speed Control Deactivation Switch (SCDS). The SCDS may leak internally and then overheat, smoke, or burn. A vehicle fire could occur. Ford will notify owners and dealers will install a fused wiring harness for the SCDS. Dealers will also inspect the ABS control connector and repair as necessary. The safety recall is expected to begin on or about October 26, 2009. This is at least the eighth recall for such a problem for Ford, bringing the total number of vehicles recalled to more than 14 million. 09V-399.

Subaru is recalling 15,633 model year 2005-2006 Subaru Baja vehicles. Cracks may develop in the fuel hose connection on the outlet pressure side of the fuel pump. Fuel can leak from the hose connection. A fuel leak, in the presence of an ignition source, could result in a fire. The recall is expected to begin during September 2009. 09V-277.

General Motors (GM) is recalling 1,243 model year 2010 Chevrolet Camaro cars equipped with a V8 engine. The positive battery cable may contact the starter motor housing and cause wear on the cable insulation. If the insulation wears through to the cable, it could create a short. A short could result in a no start condition, cause the vehicle to stall without the ability to restart, or result in an engine compartment fire. The recall is expected to begin on or before May 6, 2009. 09V-155.

Chrysler is recalling 102,354 model year 2001-2004 Jeep Grand Cherokee vehicles with heated seats, including those that have previously had repairs under Chrysler recall no. F17 (NHTSA recall no. 06V-197) or have had seat heater elements replaced during service. The front seat electric heater elements could overheat. Overheating could potentially cause a fire or injury. Chrysler's defect information report for recall F17 (affecting the 2003 and 2004 model years of the Jeep Grand Cherokee) submitted to NHTSA at that time stated that the root cause of the overheating was that "the heated seat module was operating at a temperature above design intent." Subsequent investigation revealed that the module was operating above the design intent because a change in the seat heater elements from resistance wire to carbon fiber was implemented without modifying the set points in the heated seat control module. The control module itself was operating within the specified parameters. The F17 recall remedy kit included new seat heater elements that provided temperature feedback to the heated seat control module to regulate the element temperature. This same seat heater element was also sold to owners of some 2001 and 2002 model year Jeep Grand Cherokee owners as an aftermarket service part. Since that time, Chrysler has monitored field input and has subsequently become aware of customer complaints involving 184 unique 2003-2004 Jeep Grand Cherokee vehicles alleging that the recall repair F17 had failed. The vast majority of the complaints allege localized burn marks on the seat cushion or seat back. However, a small number appeared to result in open flames. Within these complaints there have also been a number of claims of injury or personal property damage. 144 of the 184 vehicles (78%) reported a failure of the original F17 recall kit. Data associated with these vehicles indicated an average of 527 days and 19,330 miles at the time of the incident. Analysis determined that failures of these kits were primarily related to installation errors resulting in creased or torn seat heater elements and subsequent fatigue cracking. The remaining 40 vehicles (22%) reported a failure of the revised kit implemented in December of 2006. Data associated with these vehicles indicated an average of 356 days and 13,795 miles at the time of the incident. Analysis determined that failures of these kits were primarily related to element fatigue cracking, which was exacerbated due to the development of stress risers created when the reinforcing tape was applied to the element. Investigation determined that a crack in the seat heater element surface can initiate during seat usage, and the crack can propagate until reaching the element bus bar, which carries electrical current during heated seat operation. If the crack propagates across the bus bar, the resulting resistance increase can result in localized hot spots and the potential for fire. Chrysler has assigned recall number J14 to this recall, but has not yet announced when the recall will begin. Johnson Controls, Inc. (JCI) supplied the complete front seats, and EcoTemp Manufacturing, Inc. supplied the heater elements. 09V-117.

General Motors (GM) is recalling 1,497,516 model year 1997-2003 Buick Regal, model year 1998-2003 Chevrolet Lumina, Chevrolet Monte Carlo and Chevrolet Impala, model year 1998-1999 Oldsmobile Intrigue, model year 1997-2003 Pontiac Grand Prix vehicles equipped with a 3.8L V-6 naturally aspirated engine. Some of these vehicles have a condition in which drops of engine oil may be deposited on the exhaust manifold through hard braking. If the manifold is hot enough and the oil runs below the heat shield, it may ignite into a small flame and may spread to the plastic spark plug wire channel and beyond, increasing the risk of an engine compartment fire. The recall is expected to begin during May 2009. 09V-116. According to GM, oil may escape past the valve cover gasket on the front cylinder bank (cylinders 1-3-5) and deposit onto hot exhaust system components. Under certain conditions, it is possible for this oil to ignite a small pilot flame, which may spread to the adjacent plastic spark plug wire channel, the spark plug wires themselves, the plastic engine cover, and other under hood components. Reports indicate this most often occurs on higher-mileage vehicles shortly after the vehicle has been driven and then parked. Typically, the fire was discovered within 5 to 15 minutes after the vehicle was parked. During this time window, under hood temperatures may become elevated. Such elevated temperatures combined with a lack of airflow through the engine compartment may permit a small pilot flame to propagate and ignite other fuel sources. To correct the safety defect, GM will install an improved design front valve cover gasket and spark plug wire retainer. This remedy will be supplied free of charge for all recalled vehicles. Until sufficient parts become available to repair all of the affected vehicles, GM strongly recommends that owners observe the following important precautions: (1) they strongly recommend that owners do not park their vehicle in a garage, carport, or other structure; (2) if owners notice a burning odor, they should have their dealer inspect the vehicle - the dealer will inspect the vehicle without charge; and (3) use premium fuel (91 octane or higher) in the vehicle as recommended in the vehicle's owner manual. GM did not conduct the recall until after the government upgraded its defect investigation to an Engineering Analysis. EA07-008.

Chrysler is recalling 16,835 model year 2009 Dodge Journey vehicles equipped without an optional 115 volt auxiliary power outlet. An unused electrical connector for the optional 115 volt auxiliary power outlet option may become corroded and could short circuit. If the fuse for this circuit does not blow, the connector could overheat and potentially catch fire. The recall is expected to begin during March 2009. 09V-082.

General Motors (GM) is recalling 1,738 model year 2009 Hummer H3T vehicles. Some of these vehicles have a condition in which the fuel tank front support strap may fracture. If this occurs, the fuel tank would be supported by the rear support strap and stone shield only. Continued use of the vehicle may eventually fracture the rear support strap and shield fasteners. The fuel tank could separate from the vehicle increasing the risk of a crash. The recall is expected to begin on or before April 10, 2009. 09V-080.

Ferrari is recalling 1,950 model year 2005-2007 F40 Spider vehicles. The defect involves the hydraulic hoses for the convertible top that are located inside of the engine compartment. The heat from the engine may cause hair-line cracks to form in the hoses which may result in fluid leakage from the convertible top hydraulic system. This leakage in turn, will cause the convertible top warning light to illuminate and if not remedied, could ultimately leak fluid into the engine compartment causing smoke and a fire, rendering the vehicle inoperable and possibly resulting in a crash. The recall is expected to begin during February 2009. 09V-048.

Chrysler LLC (Chrysler) is recalling 19,024 model year 2005 Dodge Durango vehicles. The fuel tank filler tube inlet check valve may not fully close at the end of refueling. This could allow some fuel to escape from the vehicle through the filler neck at the end of refueling. Fuel leakage in the presence of an ignition source can result in a fire. The recall is expected to begin during February 2009. 09V-003.

Bentley is recalling 14 Bentley T2, Bentley Continental, Bentley Mulsanne, and Rolls-Royce Silver Shadow II, Rolls-Royce Silver Wraith II, Rolls-Royce Corniche, Rolls-Royce Silver Spirit and Rolls-Royce Silver Spur vehicles. A fuel hose assembly, available as a replacement part, has been found to have a defect in the material specification of the rubber hose. The hose may degrade under certain operating conditions resulting in a fuel leak. Fuel leakage, in the presence of an ignition source, could result in a fire. The recall is expected to begin on or about November 17, 2008. 08V-585.

General Motors (GM) is recalling 567 model year 2008 Chevrolet Express and GMC Savana cutaway vehicles with a 139" wheel base. The frame rail on the driver's side may be wider than specification. If the frame rail is wider than specification, over time it may contact the fuel tank housing, resulting in a possible fuel leak. Fuel leakage, in the presence of an ignition source, could result in a fire. The recall is expected to begin on July 30, 2008. 08V-315.

Mercedes-Benz USA, LLC (Mercedes Benz) is recalling 404 model year 2006-2008 M-class, R-class, model year 2005-2009 SLK-class, model year 2005-2008 C-class, model year 2003-2004 and 2006-2008 CLK-class, model year 2003-2008 E-class, model year 2004 and 2008 CL-class, model year 2008 CLS-class, model year 2004 and 2007-2008 S-class, model year 2003 G-class, and model year 2003-2004, 2006 and 2009 SL-class vehicles. A software calibration number (SCN) coding received on the affected vehicles during a recent workshop visit was incorrect. Depending on the model year and model affected, the results of an incorrect SCN coding can affect a number of vehicle safety and emission functions including the following types of functions: (1) the fuel gauge readings may be incorrect; (2) a stuck fuel-level sensor may not be displayed in the instrument cluster; (3) the OBD system may cause the check engine light to illuminate incorrectly; and, (4) the speedometer may be out of tolerance. In the event of a vehicle crash, the electrical fuel pump may not receive a crash signal that is required for the fuel pump to disconnect and prevent future fuel delivery as designed. The recall is expected to begin during August 2008. 08V-303.

Ford Motor Company (Ford) is recalling 142 model year 2008 Ford Edge and Lincoln MKX all wheel drive vehicles. The fuel tank weld fixture may have been exposed to a contaminant during production which could cause a dimple in the bottom of the fuel tank at a spot weld. This dimple could result in a fuel leak or a fuel drip from the tank. Fuel leakage, in the presence of an ignition source, could result in a fire. 08V-301.

Nissan North America, Inc. (Nissan) is recalling 180,664 model year 2005-2006 Nissan Titan, Nissan Armada and Infiniti QX56 vehicles manufactured after March 17, 2005, that are equipped with a Visteon air conditioning condenser fan motor. The fan motor may not be properly sealed allowing excessive water intrusion and inadequate drainage of moisture. This could cause corrosion in the motor leading possibly to overheating and a fire. The recall is expected to begin near the end of July 2008. 08V-284.

Isuzu Manufacturing Services of America (Isuzu) is recalling 16,859 model year 2006-2007 Chevrolet W3500, Chevrolet W4500, GMC W3500, GMC W4500, Isuzu NPR and Isuzu NQR trucks equipped with diesel engines. Diesel fuel may seep or leak from the fuel pipe at the upper or lower fuel port on the diesel fuel supply pump. Fuel leakage, in the presence of an ignition source, could result in a fire. The recall is expected to begin on or about June 30, 2008. 08V-251.

Chrysler LLC (Chrysler) is recalling 6,692 model year 2009 Dodge Journey vehicles equipped with a 3.5L engine. The engine wiring harness may contact the left transaxle mount. Damage to the wiring harness could result in an engine compartment fire. Dealers will inspect the engine wiring harness for damage. If the harness is damaged, the wiring will be repaired and a tie wrap installed to secure the harness away from the left transaxle mount. If no damage is found, a tie wrap will be installed to secure the harness away from the left transaxle mount. The manufacturer has not yet provided an owner notification schedule for this campaign. 08V-247.

Bentley Motors Ltd. System (Bentley) is recalling 13,420 model year 2004-2008 Bentley Continental Flying Spur, Bentley Continental GT, Bentley Continental GT Speed and Bentley Continental GTC vehicles. There is the potential for road salt to corrode the outer surface of the fuel filter. This could lead to the filter housing becoming porous with a corresponding fuel leak. A fuel leak in the presence of an ignition source could result in a fire. The recall is expected to begin on or about May 30, 2008. 08V-217.

Ford Motor Company (Ford) is recalling 64,754 model year 2008 Ford F-250 and Ford F-350 single rear wheel, 4x4, 156 inch wheelbase pick up trucks equipped with a two piece drive shaft for failing to conform to the fuel spillage requirements of Federal Motor Vehicle Safety Standard No. 301, "Fuel System Integrity." During a 30 mph frontal impact into a rigid barrier, the fuel tank can move forward and contact a frame cross member, potentially causing damage to the fuel delivery module which can result in fuel spillage. Fuel spillage, in the presence of an ignition source, could result in a fire. The recall is expected to begin on or before May 26, 2008. 08V-191.

Porsche Cars North America, Inc. (Porsche) is recalling 5573 model year 2008 Porsche Cayenne V6 vehicles. A fuel line in the plenum panel area may contact the rear engine compartment cover. Relative movements of the engine while driving may cause knocking noises and chafing on the fuel line. A fuel leak may develop. Fuel leakage in the presence of an ignition source could result in a fire. The recall is expected to begin on or about February 25, 2008. 08V-076.

Volkswagen of America, Inc. (VW) is recalling 17 model year 2008 Volkswagen Touareg vehicles. On certain passenger vehicles, a fuel supply line was changed during production which could lead to insufficient sealing of the fuel supply line connector. This condition could lead to a fuel leak. Fuel leakage in the presence of an ignition source could result in a fire. VWoA Recall No. 20N4 (R4). 08V-035.

Toyota is recalling 15,616 model year 2007 Toyota Tundra 4-wheel drive pickup trucks. Due to the improper heat treatment of the slip yokes that had been reworked during the manufacturing process, the hardness of the slip yoke may be insufficient. In this condition, there is a possibility that the yoke may break causing the propeller shaft to separate at the joint and come into contact with the road surface or the fuel tank which could result in a loss of vehicle control or a fuel leak. The recall is expected to begin during January 2008. 07V-579.

Honda (American Honda Motor Co.) is recalling 43,200 model year 2005-2008 Acura RL passenger vehicles. Prolonged high under-hood temperatures may cause the power steering hose to deteriorate prematurely, causing the hose to crack and leak power steering fluid. Power steering fluid leaking onto a hot catalytic converter will generate smoke and possibly lead to an under-hood fire. The recall is expected to begin on or about December 17, 2007. 07V-551.

Ford is recalling 1,497 model year 2008 Ford Explorer, 2008 Ford Explorer Sport Track and 2008 Mercury Mountaineer sport utility vehicles equipped with the 4.6L engine and 6R transmission. The bolt securing the transmission oil cooler line fittings at the transmission may not have been sufficiently tightened during vehicle assembly. As a result, the bolt may loosen and the transmission oil cooler lines may disengage from the transmission, causing a transmission fluid leak. If leaking transmission fluid contacts the catalytic converter, it may pose a risk of fire. Dealers will inspect and have the transmission cooler line attachment bolt tightened. The recall began on August 30, 2007. 07V-453.

Nissan is recalling 372,250 model year 1997-2001 Nissan Pathfinder and 1997-2001 Infiniti QX4 vehicles. Vehicles originally sold in or currently registered in the states of Connecticut, Delaware, Iowa, Illinois, Indiana, Kentucky, Massachusetts, Maine, Maryland, Michigan, Minnesota, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Tennessee, Vermont, Virginia, West Virginia, Wisconsin and the District of Columbia. During the coating process of the fuel filler tube assembly, a sufficient coating may not have been applied at the lower mounting bracket. This could result in an opening in the coating which can allow water to enter and make contact with the bare metal of the tube. This may result in surface rust but not perforation of the tube. However, in those areas of the country which use heavy concentrations of road salt in the winter, if a mixture of snow/water and salt makes contact with the bare metal, corrosion may occur to a degree which results in perforation of the tube. In this case fuel leakage may occur when filling the tank. Fuel leakage, in the presence of an ignition source, could result in a fire. Dealers will replace the fuel filler tube assembly with a new one with an improved coating process. The recall is expected to begin on or about November 26, 2007. 07V-435.

Chrysler is recalling 564 model year 2007 Dodge Ram 3500 cab/chassis pickup trucks equipped with an optional 23 gallon fuel tank. The fuel tank straps were improperly manufactured and could separate. This can cause the fuel tank to loosen and leak fuel. Fuel leakage in the presence of an ignition source can result in an underbody fire. Dealers will replace the fuel tank retention straps and fasteners. The recall is expected to begin during November 2007. 07V-472.

Daimler Chrysler is recalling 1,158 model year 2008 Dodge Avenger all wheel drive vehicles. The fuel tank straps were improperly manufactured and could separate. This can cause the fuel tank to loosen and leak fuel. Fuel leakage in the presence of an ignition source can result in a fire. Dealers will replace the fuel tank retention straps. The recall is expected to begin during October 2007. 07V-426.

General Motors (GM) is recalling 20,594 model year 2002-2004 Buick Rendezvous, Chevrolet Venture, MY 2001-2004 Pontiac Aztek and Pontiac Montana vehicles. Variations in the manufacturing process or exposure to high ambient temperatures may lead to fracture of the fuel tank inlet check valve (ICV). A fracture may allow fuel vapors to pass through and allow droplets of fuel to accumulate on the side of the fuel tank. Fuel leakage, in the presence of an ignition source, could result in a fire. Dealers will replace the fuel tank. The manufacturer has not yet provided an owner notification schedule for this campaign. The vehicle population includes Buick Rendezvous and Pontiac Aztek vehicles built in May 2003; Chevrolet Venture and Pontiac Montana vehicles built from June through August 2002; and all vehicles registered in Nevada, Arizona, Virgin Islands, Puerto Rico, and Hawaii. This recall was the subject of an Engineering Analysis, EA07-006, conducted by the Office of Defects Investigation. 07V-349.

Mazda is recalling 76,000 model year 1998-2002 Mazda B-Series trucks equipped with a speed control system. The speed control deactivation switch may, under certain conditions, leak internally and then overheat, smoke, or burn. This could result in an underhood fire. Dealers will install a fused wiring harness. The manufacturer has not yet provided an owner notification schedule for this recall. This recall was the subject of an Engineering Analysis, EA05-005, conducted by the Office of Defects Investigation. 07V-347.

Ford is recalling 3.6 million model year 1993 Ford Bronco, 1992-1998 Ford Crown Victoria, 1997-2003 Ford E-150, E-250, E-350, Econoline, 2003 Ford E-450, 1992-1993 E-150, E250, E350, E450, Econoline, 1999-2001 Ford Explorer, 2001-2002 Explorer Sport, 2001-2002 Explorer Sport Trac, 2003-2004 Ford F-150 Lightning, 1993 F150, F250, F350, F450, 1995-2002 F53, 1998-2002 Ford Ranger, 1993-1995 Ford Taurus SHO, 1993-1998 Lincoln Mark VIII, 1992-1998 Lincoln Town Car, 1994 Mercury Capri, 1992-1998 Mercury Grand Marquis and 1999-2001 Mercury Mountaineer vehicles and motor home chassis. The speed control deactivation switch may, under certain conditions, leak internally and then overheat, smoke, or burn. This could result in an underhood fire. Dealers will install a fused wiring harness. Owners of the passenger cars included in this campaign will be instructed to return their vehicles to their dealers to have the speed control deactivation switch disconnected as an interim repair as soon as repair parts are available (expected October 2007), Owners will be instructed to return to the dealers for installation of a fused wiring harness. The recall began on August 13, 2007. This recall was the subject of an Engineering Analysis, EA05-005, conducted by the Office of Defects Investigation. 07V-336.

Volkswagen (VW) is recalling 58,900 model year 2006 Volkswagen Jetta vehicles equipped with 2.5 liter gasoline engines. These vehicles may have a small plastic tab located on the windshield washer fluid reservoir that may chafe against the underhood fuel supply line. If this happens, the chafing has the potential to cause a fuel leak over time. Fuel leakage in the presence of an ignition source could result in a fire. Dealers will remove the plastic tab from the windshield washer fluid reservoir and will also inspect and, if necessary, replace the underhood fuel supply line. The recall is expected to begin on or about August 13, 2007. 07V-284.

Ford is recalling 203 model year 2007 Ford F-150 vehicles. These trucks may have a fuel tank with a depression at the seam between the top and bottom halves of the tank (not visible from outside the fuel tank). If a depression is large enough, fuel may permeate the fuel tank wall resulting in a fuel odor, or a "service engine soon" indicator light. If left uncorrected, a fuel leak could eventually develop. A fuel leak in the presence of an ignition source could result in a fire. Dealers will replace the fuel tank. The recall is expected to begin during July 2007. 07V-278.

Nissan is recalling 140,582 model year 2007 Nissan Altima vehicles. If a sufficiently hot object enters the air filter housing through the engine fresh air intake system and contacts the engine air filter, the flammability characteristics of the air filter material are such that the filter may ignite. If the air filter material ignites, a fire may occur. Dealers will replace the air filter with a new one that has improved anti-flammability material characteristics. The recall is expected to begin on or about July 3, 2007, and will continue through October 1, 2007. This recall was the subject of a Preliminary Evaluation, PE07-026, conducted by the Office of Defects Investigation. 07V-267.

Mercedes-Benz is recalling 19,924 model year 2000-2004 Mercedes CL Class and S Class vehicles. Corrosion may occur in the inner steel portions of the active body control's (ABC) high pressure distribution hose due to extensive exposure to humidity causing deterioration of the hose. This may result in ABC hydraulic fluid leakage near the catalytic converter. Leaking fluid may come in contact with hot engine components and lead to a possible fire. Dealers will install new corrosion resistant ABC high pressure distribution hose. The recall is expected to begin during July 2007. 07V-263.

Daimler Chrysler is recalling 5,062 model year 2007 Dodge Ram 1500 pickup trucks equipped with 34 gallon fuel tanks for failing to comply with the requirements of Federal Motor Vehicle Safety Standard No. 301, "Fuel System Integrity." The fuel tank may become damaged during certain crash conditions, which could allow fuel leakage to occur if the vehicle rolls over. Fuel leakage, in the presence of an ignition source, could result in a fire. Dealers will install a fuel tank shield onto the front frame cross member. The recall began on June 12, 2007. 07V-247.

General Motors Corporation (GM) is recalling 17, 676 model year 2007 Chevrolet Aveo vehicles. On certain passenger vehicles equipped with a 1.6 liter engine, during an NCAP severe frontal crash test, the fuel line in the engine compartment developed a fracture. In addition, the crash damage caused four short circuits in the fuse block, the combination of which allowed the fuel pump to continue running and fuel leaked onto the ground. If these conditions occurred in an actual crash, a vehicle fire could occur. The recall began on November 16, 2006. 06V-398.